Peak 5 Supply Chain
  • Home
  • Services
  • About Us
  • Contact Us
  • Blog

Why Not Use Excel for Supply Chain Network Design?

11/5/2013

0 Comments

 
At the recent CSCMP Global Conference in Denver, the 2nd day ended with a panel on network design.  The 30 or so attendees were approximately split between network design professionals and companies who might need their services. 

Today, I thought I'd elaborate on an interesting topic posed by someone from a company young in network design.  She asked "Why do I need a fancy network design tool?  I have some SQL-savvy guys and they have Excel."  Some network design professionals may scoff at this question, but I think this is a great topic to explore. 

So why should a network design team grow into using a network design tool instead of using Excel spreadsheets?  Well, maybe you shouldn't.  I know network design pros that don't believe in using commercial applications.  They feel that a combination of Excel and some add-on tools for geocoding, distance calculations, maybe a linear programming solver, etc. is more flexible and quicker than a commercial tool.  I wouldn't go this far myself, but there is a time and place for Excel analysis. 

Several years ago, I built an Excel model and associated Mappoint project to determine the optimal location of local delivery centers for a major metro area.  I was able to try various combinations of 1-2 delivery centers using my Excel model to evaluate the trade-offs between delivery cost and real estate cost.  For example, is it better to site the delivery center in a low-rent real estate neighborhood and have more "windshield" time, or in the transportation-optimal, but higher-cost real estate area?  As long as the need was for 1-3 local delivery centers, the Excel model was adequate.

The benefits of Excel modeling are:

  • Anyone who does analysis - financial, supply chain, transportation - knows how to use Excel and is equipped to build a model
  • Excel models are quick to build and unless they use obscure Excel functionality, anyone can understand them
  • Nearly every employee of every significant company has Excel on their desktop.  Commercial network design tools can cost $100k or more to purchase.
  • If you have a small number of on/off decisions (1-2, maximum 3), Excel may be your quickest, most practical choice.

So what's not to like about Excel?  Excel breaks down in some areas:

  • There's an art to building Excel models and there are no standards.  Give 5 people a business model to build and you’re likely to get 5 completely different Excel models
  • Building and evaluating “what-if” scenarios can be challenging because it's difficult to build a scenario framework in Excel.  You typically end up having multiple sheets or workbooks to represent different scenarios.  Consider how hard it will be to maintain 15 nearly (but not exactly!) identical Excel models, one for each “what-if” scenario.
  • But the following are two significant reasons you may want to consider moving to a commercial network design tool at some point.
  • Excel models do not easily allow you to consider facility throughput capacity.  Let's consider that local deliver center example again.  We can pretty easily build an Excel model for a metro area and give the model the ability to choose the closest delivery center for each customer.  Sum up the customer deliveries for each delivery center and you have the projected facility throughput.  Uh oh... what happens if the sum for one of the facilities is greater than what the existing or potential facility can handle?  Play around with this a bit if you don't believe me, but in Excel, it becomes - choose your term - challenging or painful - to try to model capacity on facilities. "For this customer, choose the closest delivery center, except when delivery center is over capacity, in which case consider whether this customer is closer to the delivery center than other customers..." …you get the picture.  You are out of Excel's league for most capacity-related analyses.
  • Excel is DESCRIPTIVE.  Commercial network design tools are PRESCRIPTIVE.  Excel will describe what the output will be given a set of inputs.  Commercial network design tools will take your input costs, network structure and constraints, and recommend the optimal product flow path, facility locations, and other network opportunities. This is where commercial network design applications can really drive value.  Because they're based on a math model of the network, their optimization isn't dependent on people's ideas, which can be limited by the way things have always been done.

Next blog entry, I'll dig into this last point in some more detail...



Also posted as a guest blogger at UltraShipTMS Supply Chain Collaborator blog.

0 Comments

Why Do Transportation Network Design as Part of a TMS Implementation? (written as a guest blogger at UltraShip TMS Supply Chain Collaborator)

10/14/2013

0 Comments

 
Implementing a TMS is great step in improving your transportation performance and has the potential for considerable transportation cost savings.  So why should you consider changes to your network design in addition to implementing a TMS?
Picture
First, let's clarify just what network design is.  Network design optimizes your transportation network to achieve cost savings while maintaining acceptable service levels.  It may involve adding or removing distribution centers, cross-docks or pooling locations.  Network design changes can also involve a shift toward using a different mode, such as rail, or routinely combining LTL shipments into viable truckload shipments.  It might even entail changing production locations for specific product lines -sometimes even to the extent of moving a production line!

Optimizing may be as simple as considering different "what-if" scenarios by building an Excel spreadsheet model.  For example, you may capture inbound and outbound costs and use these along with simple distance calculations to consider an alternative or additional distribution location.  Network design can also involve using a commercial software tool to build a robust model of the network and then exercising this model over a number of different “what-if” scenarios to identify the optimal cost/service trade-off.  Most companies start their network design endeavors with Excel and grow into use of a commercial software tool as their needs and capabilities grow. 

Network design changes can be costly and significant.  Opening a new distribution center or cross-dock is a substantial change not to be taken lightly.  But this type of change can often result in substantial cost savings beyond what a TMS implementation can yield.  All transportation networks change over time - through organic or population growth, acquisitions, new product introductions and other changes.  Oftentimes, operations continue in the same manner, even though the business has changed.  Network design studies give you the opportunity to take a holistic view of the transportation network.  Changes to the design of your network can yield 5-15% savings, depending on the amount of change and the amount of time that's passed since the last network design study.  A TMS system will yield cost savings on a daily basis as planning efficiency improves.  An improved network design has the potential to make a step-wise change in transportation cost that can be realized in addition to daily planning efficiency.

0 Comments

Welcome to the Peak 5 Supply Chain blog!

10/11/2013

0 Comments

 
I hope you will find the topics here timely and interesting.  There will be educational topics, hints & tips, mini-case studies and other supply chain & transportation network design topics that seem interesting.

If you have a specific topic idea, maybe expanding on a blog entry or taking it in a different direction, please let me know and I’ll try to accommodate.
0 Comments

    Author

    Sara Curtis, Principal Consultant at Peak 5 Supply Chain
    learn more...

    Archives

    June 2014
    November 2013
    October 2013

    Categories

    All
    Network Optimization
    Supply Chain
    Supply Chain Design
    Tms
    Transportation

    RSS Feed

Web Hosting by FatCow